QA/QC Consultancy Services

Quality you can count on

QA/QC Consultancy focuses on establishing, implementing, and monitoring quality assurance systems to ensure that engineering products, materials, and works comply with international standards, project specifications, and regulatory requirements.

1. Mechanical Engineering – QA/QC Scope

1.1 Design & Documentation Review

  • • Review of engineering drawings, datasheets, and material specifications
  • • Verification of compliance with ASME, API, ASTM, ISO standards
  • • Review of QAP/ITP (Quality Assurance Plan / Inspection & Test Plan)

1.2 Material Quality Verification

  • • Inspection and verification of raw materials, MTCs, and certificates
  • • Ensuring traceability and compliance with approved vendor lists
  • • Mechanical testing review (tensile, hardness, impact, etc.)

1.3 Manufacturing & Fabrication Inspection

  • • Monitoring fabrication processes such as cutting, forming, machining, welding
  • • Review and qualification of WPS, PQR, and welder qualifications
  • • Inspection of pressure vessels, piping, tanks, structural components

1.4 NDT (Non-Destructive Testing) Oversight

  • • Coordination and verification of RT, UT, MT, PT, VT
  • • Reviewing NDT reports and ensuring compliance

1.5 FAT & Final Inspection

  • • Witnessing Factory Acceptance Tests
  • • Dimensional checks, functional checks, hydro/pneumatic testing
  • • Final inspection and release of mechanical products

2. Electrical Engineering – QA/QC Scope

2.1 Design & Documentation Review

  • • Reviewing electrical single-line diagrams, schematics, and layouts
  • • Compliance checks with IEC, NEC, IEEE standards
  • • Review of electrical load calculations, cable schedules, BOQs

2.2 Material & Equipment Quality Inspection

  • • Inspection of electrical panels, transformers, switchgear, MCCs, UPS
  • • Verification of certificates, test reports, and material compliance
  • • Checking cable types, ratings, and accessories

2.3 Factory Inspection & Testing

  • • Witnessing FAT for switchgear, control panels, VFDs, generators
  • • Insulation resistance, functional testing, primary/secondary injection tests
  • • Verification of protection relay settings

2.4 Site Implementation QA/QC

  • • Monitoring installation of cable trays, conduits, earthing systems
  • • Cable laying, termination, glanding, continuity tests
  • • Verification of electrical safety practices

2.5 Commissioning & Final Testing

  • • Load testing, functional testing, loop checking
  • • Verifying control logics, SCADA/PLC integration
  • • Final inspection reports and punch list closure

3. Civil Engineering – QA/QC Scope

3.1 Design Review & Technical Compliance

  • • Review of architectural, structural, and civil drawings
  • • Verification of compliance with IS codes / BS / ACI / ASTM standards
  • • Checking soil reports, mix designs, and test certificates

3.2 Material Inspection & Testing

  • • Testing and inspection of cement, steel, aggregates, bricks, blocks
  • • Review of third-party laboratory test reports
  • • Verification of batching plant calibration records

3.3 Construction QA/QC Monitoring

  • • Inspection of excavation, foundation preparation, backfilling
  • • Reinforcement inspection, formwork evaluation, concrete pouring supervision
  • • Monitoring curing, compaction, and finishing quality

3.4 Structural Work Verification

  • • Dimensional checks of beams, columns, slabs
  • • Non-destructive tests (hammer test, rebound hammer, UPV)
  • • Monitoring waterproofing and structural protection systems

3.5 Final Inspection & Handover

  • • Snag list / punch list preparation and closure
  • • As-built documentation verification
  • • Final QA/QC compliance report

4. Cross-Disciplinary Consultancy Services

4.1 Quality Management System (QMS) Implementation

  • • Development of Quality Manuals, Procedures, and SOPs
  • • ISO 9001:2015 compliance support
  • • Internal audits and continual improvement programs

4.2 Vendor Evaluation & Approval

  • • Supplier audit and capability assessment
  • • Monitoring vendor manufacturing and quality compliance

4.3 Third-Party Coordination

  • • Coordination with TPI agencies
  • • Review and closure of NCRs, CARs, and quality issues

4.4 Training & Skill Development

  • • Training for QA/QC engineers, inspectors, supervisors
  • • Workshops on standards, codes, and quality practices

5. Deliverables from QA/QC Consultancy

Quality Assurance Plan (QAP)
Inspection & Test Plans (ITPs)
Method Statements & SOPs
Material approval reports
Daily/weekly/monthly QA/QC reports
NCR/CAR management
Final QA/QC dossier and certification